On May 25, 2026, a poultry farm in Serbia contacted us for a poultry waste management plan for its 500,000-layer operation. The client wanted to transform chicken manure into higher-value organic fertilizer instead of treating it as waste. After analyzing the farm conditions and production goals, we recommended a complete stirring tooth organic fertilizer production line. The solution integrates composting, granulation, drying, cooling, screening, and packaging into one continuous production process. The complete system supports a production capacity of 5–8 T/H and an annual output of approximately 10,000–20,000 tons of finished organic fertilizer. Through this project, the customer can convert poultry waste into a stable commercial fertilizer product while creating an additional source of revenue.

How Can a Poultry Waste Management Plan Handle High-Moisture Chicken Manure?

The customer’s first concern was how to manage fresh chicken manure with high moisture content before fertilizer production.

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How Can a Poultry Waste Management Plan Reduce Odor During Composting?

Odor control was another major concern for the client. The poultry farm needed a solution that could improve environmental performance while reducing the impact on surrounding areas.

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How Can a Poultry Waste Management Plan Maximize the Value of Chicken Manure?

After solving moisture and odor problems, the customer’s next goal was to increase the commercial value of chicken manure.

According to our engineering calculations, a farm with 500,000 laying hens can generate approximately 40–60 tons of fresh manure per day, or around 20,000–30,000 tons annually. Based on the farm scale and market requirements, we recommended a 5–8 T/H stirring tooth fertilizer granulation production line. The core equipment is the SXJZ-1500 stirring tooth fertilizer granulator. This machine uses high-speed stirring and airflow technology to form uniform organic fertilizer granules. It achieves a granulation rate of approximately 97% and produces granules with a diameter of 2–5 mm. The granulation process only takes around 3–5 minutes from feeding to discharge, making it suitable for continuous fertilizer production.

To complete the fertilizer manufacturing process, we configured the production line with drying, cooling, screening, and packaging equipment. The system includes an SXHG-1212 rotary dryer, rotary drum cooler, rotary screening machine, and automatic packaging machine. After fermentation and granulation, the finished fertilizer passes through drying and cooling to improve storage stability. The screening system then separates qualified granules, while the packaging system prepares the final product for commercial sale. With this complete production solution, the customer can produce approximately 10,000–20,000 tons of finished organic fertilizer annually and turn poultry waste into a valuable agricultural product.

new type organic Fertilizer granulation lineOrganic waste converted into commercial fertilizer pellets

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Project Results

From raw material pretreatment and enclosed fermentation to fertilizer granulation, drying, cooling, and packaging, this customized poultry waste management plan provides the Serbian poultry farm with a complete manure recycling solution.

The project not only solves problems related to chicken manure storage, odor, and environmental management but also creates a new revenue channel through commercial organic fertilizer production.

a complete design for organic fertilizer production

If you are facing similar poultry waste treatment challenges, YUSHUNXIN can design a customized solution based on your manure volume, production goals, and fertilizer market requirements.

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