Are you struggling to manage large volumes of pig manure? An efficient pig waste disposal system does more than remove manure. It also helps control odors, reduce wastewater, eliminate pathogens, and convert pig manure into valuable organic fertilizer. Whether you raise 5,000 pigs or more than 50,000, YUSHUNXIN can design a solution that matches your farm size, production goals, and investment plan.
What Is the Complete Pig Waste Disposal Process?
The complete process maximizes manure utilization and produces either powder or granular organic fertilizer according to your production goals. Process: Fresh Pig Manure → Solid-Liquid Separation → Moisture Adjustment → Aerobic Composting → Crushing → Screening → Powder Fertilizer Packaging or Granular Fertilizer Production → Drying → Cooling → Screening → Packaging
If you plan to produce powder fertilizer, the screened compost moves directly to the automatic packaging system. If you want higher-value products, the compost enters an automatic batching system before granulation. You can choose a disc pan granulator, stirring tooth granulator, or rotary drum granulator according to your production capacity. Finally, the production line dries, cools, screens, and packages the fertilizer automatically. Compared with powder fertilizer, fertilizer granules store more easily, generate less dust, and perform better during transportation and mechanical spreading.
How Much Pig Manure Does Your Farm Produce—and How Much Organic Fertilizer Can It Generate?
Selecting the right production line starts with estimating your daily manure output.
A farm with 5,000 pigs produces about 20–25 tons of fresh manure every day. After composting, you can produce approximately 6–8 tons of finished organic fertilizer daily. A 1–2 T/H production line normally meets this demand.
A 10,000-pig farm generates 40–50 tons of manure per day. After composting, it produces approximately 12–16 tons of finished fertilizer. A 2–3 T/H production line supports continuous commercial production.
A 20,000-pig farm produces 80–100 tons of manure each day. This amount can generate approximately 25–35 tons of finished fertilizer. Most farms at this scale install a 3–5 T/H production line to support commercial fertilizer sales.
Large farms with 50,000 pigs or more produce over 200 tons of manure daily. Continuous production can generate 60–80 tons of commercial organic fertilizer every day. For these projects, a 5–10 T/H fully automatic production line provides the best efficiency and environmental performance.
Moreover, if your factory produces different fertilizer products throughout the year, the PLC control system stores multiple packaging recipes. Therefore, operators can switch production parameters quickly, reducing downtime and improving production flexibility.
Which Pig Waste Disposal Solution Is Suitable for Your Farm?
5,000 Pigs (1–2 T/H) – Entry-Level Organic Fertilizer Production
If you operate a small or medium-sized pig farm, your biggest challenge is usually removing manure quickly without investing in a large fertilizer plant. This solution helps you stabilize fresh manure through dewatering and aerobic composting, then convert it directly into powder organic fertilizer.
The line includes a solid-liquid separator, self-propelled compost turner, loader feeder, vertical crusher, rotary screening machine, conveyors, and an automatic packaging machine. Because the process is simple, it requires less investment, lower operating costs, and minimal maintenance.
Moreover, you can upgrade the line to granule production later as your business grows.
10,000 Pigs (2–3 T/H) – Commercial Fertilizer Production
As manure output increases, manual handling becomes less efficient, and many farms begin looking for additional income from fertilizer sales.
As a result, you produce round fertilizer granules with higher market value while keeping room for future expansion.
20,000 Pigs (3–5 T/H) – High-Efficiency Granular Fertilizer Production
When your farm generates tens of thousands of tons of manure every year, simply disposing of it is no longer economical. At this stage, producing commercial fertilizer becomes a more profitable choice.
Together, these machines produce dense fertilizer granules with stable quality, higher granulation efficiency, and better competitiveness in commercial markets.
50,000 Pigs (5–10 T/H) – Industrial Organic Fertilizer Plant
Large integrated pig farms require more than manure treatment. They need a continuous production system that supports environmental compliance and long-term profitability.
Compared with smaller systems, it delivers higher capacity, lower labor costs, and more consistent fertilizer quality. Consequently, it is the preferred choice for regional fertilizer manufacturers and large livestock enterprises that plan to build a long-term organic fertilizer business.
Build the Right Pig Waste Disposal System
A well-designed Pig Waste Disposal System does much more than remove manure. It transforms pig manure into valuable organic fertilizer while reducing odors, wastewater, and pathogen risks.
Get Your Fertilizer Project Proposal
Share your raw materials, production capacity and project requirements. Our engineering team will provide a suitable fertilizer production solution.
