50 Aufbau einer TPH BB-Düngemittelproduktionsanlage in Polen

On March 12, 2026, Mr. Kowalski, CEO of a fertilizer manufacturer in Poland, contacted YUSHUNXIN to discuss a new BB fertilizer production project.

The customer operated a 1,500 m² fertilizer production facility and had an existing BB fertilizer blending line with a production capacity of around 30 TPH. The existing production line had supported their regular orders for years. Jedoch, with increasing demand from fertilizer distributors and agricultural customers, the customer found that the 30 TPH capacity was becoming a limitation during busy production periods.

During the initial discussion, Mr. Kowalski explained that the goal was not only to increase production output. He also wanted a more flexible production system that could handle different NPK fertilizer formulas, maintain accurate material ratios, and reduce manual work during daily operation.

Based on this evaluation, we designed a complete BB fertilizer production solution including:

✓ SXBC-3 dynamic batching system;

✓ SXBJ-1560 Rotary Drum BB Fertilizer Mixer ×2;

✓ automatic packaging machines ×2;

✓ robotic palletizing systems ×2.

After reviewing the customer’s formula requirements, we designed the batching section with four bins. Each silo has a size of 1.5 × 1.5 M, and the system provides batching accuracy of ±0.2%.

Before entering the mixing section, each fertilizer component is automatically weighed and supplied according to the selected formula.

This configuration allowed Mr. Kowalski’s team to switch between different fertilizer formulas more efficiently while keeping material ratios stable during production.

Instead of selecting only one larger mixer, we recommended two SXBJ-1560 Rotary Drum BB Fertilizer Mixers.

Each mixer features a 1500 mm diameter drum and a 6000 mm drum length, with a capacity of 30–40 TPH.

The two-mixer configuration provided sufficient blending capacity for the 50 TPH BB fertilizer production target and gave Mr. Kowalski more flexibility for future capacity expansion.

The automatic packaging system was designed for 25–50 kg fertilizer bags. It can complete bag supply, Wiegen, Füllung, Versiegelung, and conveying automatically. The YTZB-300 automatic bag supply system can reach a speed of ≥300 bags per hour.

Nach dem Verpacken, the fertilizer bags are transferred to the robotic palletizing section. The Estun/XINSHIDA robotic systems use aluminum insert-type grippers and Airtac pneumatic components, with palletizing efficiency of up to 600 Säcke pro Stunde.

This configuration helped Mr. Kowalski reduce repetitive manual handling and keep the packaging process connected with the upgraded production capacity.

During the visit, our team guided him through the production workshops and introduced the complete equipment manufacturing process, including steel preparation, welding, component assembly, and final inspection.

He also discussed technical details with our engineers. We showed him how the dynamic batching system, rotary drum mixers, packaging machines, and palletizing systems would be connected according to the final layout.

Besides checking the equipment itself, Mr. Kowalski reviewed our previous fertilizer project cases and discussed with our engineering team how similar production lines were designed, installed, and operated in different markets.

After the final technical details were confirmed, YUSHUNXIN prepared the final quotation based on the agreed production configuration. The contract value for the project was USD 567,000.

Because Mr. Kowalski selected the complete production line, YUSHUNXIN offered a 10% project discount before order confirmation.

On April 26, 2026, Mr. Kowalski completed the 40% deposit payment, and we immediately started production.

The manufacturing process took approximately 15 working days. During this period, our team completed:

• equipment fabrication;
• component assembly;
• electrical system preparation;
• quality inspection before shipment.

Before shipment, our team completed the final equipment inspection, marked each equipment section, and prepared the documents required for overseas delivery, including operation manuals, installation drawings, and shipping documents. These documents helped Mr. Kowalski’s team prepare the installation work before the equipment arrived at the factory.

Before loading, our team used moisture-proof film and reinforced fixing methods to protect the equipment during sea transportation. After the containers were loaded, we shared loading photos and container sealing photos with Mr. Kowalski so he could confirm the shipment details before departure.

The shipment details were:

• Shipping port: Qingdao Port, China;
• Destination port: Gdansk Port, Poland;
• Trade term: FOB Qingdao;
• Shipment: 6 × 40HQ containers;
• Sea transportation time: around 35–45 days.

Before our engineer arrived, the customer prepared the installation area, local workers, and basic installation conditions according to the drawings and technical documents we provided.

According to the project agreement, Mr. Kowalski’s company covered the engineer’s flight tickets and local accommodation expenses for the on-site service.

During the installation period, our engineer worked together with the customer’s team to complete equipment positioning, production line connection, electrical checking, and commissioning.

The customer’s operators also joined the startup process and learned how to operate the batching system, Mischer, packaging machines, and palletizing system.