Roślina do mieszania nawozów luzem
A Bulk Blending Fertilizer Plant provides a flexible way for you to produce customized NPK fertilizer formulas without building a complete granulation system. Instead of forming new fertilizer granules from powder materials, you can combine finished fertilizer granules such as mocznik, DAP, MAPA, I WYCIERAĆ according to different crop requirements, fertilizer grades, and market demands.
This production method is suitable when you need faster formula changes, flexible NPK production, and a simpler production process.
By using an accurate batching system and a high-performance BB fertilizer mixer, JUSHUNXIN can help you produce consistent NPK blends while reducing the investment and operation requirements compared with a complete granulation plant.
Bulk Blending Fertilizer Plant vs NPK Granulation Plant: Which Solution Fits Your Production Goals?
When planning a fertilizer production project, you may compare a Bulk Blending Fertilizer Plant with an NPK granulation plant because both solutions can produce commercial fertilizer products.


BB Fertilizer Plant vs NPK Granulation Plant: Key Differences for Your Project
| Factor | BB Fertilizer Plant | NPK Granulation Plant |
|---|---|---|
| Production Principle | Blending finished fertilizer granules according to formula | Forming new fertilizer granules from powder materials |
| Surowce | Mocznik, DAP, MAPA, MOP and other finished fertilizer granules | Powder fertilizer materials, minerals, materiały organiczne, or other raw materials |
| Main Process | Storage → Automatic Batching → Mixing → Packaging | Crushing → Batching → Mixing → Granulation → Drying → Cooling → Screening → Packaging |
| Investment Level | Lower because granulation, wysuszenie, and cooling equipment are not required | Higher due to more processing equipment and auxiliary systems |
| Formula Adjustment | Fast switching between different NPK formulas | More complex adjustment process |
| Energy Consumption | Lower operating energy requirement | Higher energy consumption due to drying and cooling |
| Suitable Customers | Fertilizer distributors, spółdzielnie rolnicze, regional fertilizer suppliers | Large fertilizer manufacturers producing newly formed granules |
| Production Flexibility | High flexibility for multiple fertilizer grades | Suitable for stable large-scale fertilizer production |
| Automation Options | Automatyczne dozowanie, mieszanie, opakowanie, and palletizing | Complete production automation with granulation and post-treatment |
For a more detailed comparison, you can read our guide on BB fertilizer plant vs NPK granulation plant.
How Does a Bulk Blending Fertilizer Plant Work?
A Bulk Blending Fertilizer Plant is designed to combine different fertilizer granules according to your selected NPK formula. Instead of creating new granules, the production process focuses on accurate batching, gentle mixing, and efficient packaging while maintaining the original quality of each fertilizer component.
How Does the Automatic Batching System Control Different NPK Formulas?
When you produce different NPK formulas, the first challenge is controlling the ratio of each fertilizer component accurately. You can use an automatic batching system with independent silos and PLC control to manage different fertilizer components according to your formula requirements.
How Does the Conveying System Maintain Stable Fertilizer Granule Transfer?
When transferring finished fertilizer granules between different production stages, you need a conveying system that matches the production capacity while maintaining stable material flow. YUSHUNXIN configures bucket elevators and conveyors according to the plant layout, zdolności produkcyjne, and material characteristics.
How Does the Rotary Drum BB Fertilizer Mixer Achieve Uniform Blending at Commercial Scale?
When you produce commercial BB fertilizer with different granular materials, the mixer needs to achieve uniform blending while protecting the original particle structure of each fertilizer component.
YUSHUNXIN provides multiple rotary drum BB fertilizer mixer models according to different production capacity requirements. You can select a suitable mixer based on your target output and production configuration.
Rotary Drum BB Fertilizer Mixer Specifications
| Model | Pojemność | Diameter | Length | Power | Speed | Thickness |
|---|---|---|---|---|---|---|
| SXBJ-1240 | 20 T/H | 1200 mm | 4000 mm | 5.5 kW | 17 obr./min | 10 mm |
| SXBJ-1560 | 30–40 T/godz | 1500 mm | 6000 mm | 11 kW | 17.5 obr./min | 12 mm |
| SXBJ-1870 | 50–60 T/H | 1800 mm | 7000 mm | 15 kW | 11.5 obr./min | 12 mm |
| SXBJ-2010 | 70–100 T/H | – | – | – | – | – |
For higher-capacity BB fertilizer projects, the SXBJ-2010 model can be configured according to your production requirements and plant layout.
How Do You Automate BB Fertilizer Packaging After Mixing?
After the BB fertilizer mixing process, the next challenge is how to package finished fertilizer products accurately and continuously. YUSHUNXIN integrates automatic bag supply, ważenie, pożywny, opieczętowanie, and conveying into the packaging system, allowing you to complete the whole packaging process with minimal manual operation.
Automatic BB Fertilizer Packaging System Configuration
| Przedmiot | Specyfikacja |
|---|---|
| Packaging range | 10–50 kg/bag |
| Bag type | Woven bags, paper bags, plastic bags |
| Bag loading speed | ≥300 bags/h |
| Bag storage capacity | Approx. 200–300 bags |
| Power supply | 380V, 50Hz |
| Power consumption | Approx. 3.5kW |
| Air pressure | 0.6–0.8 MPa |
| Control system | Sterownik Siemensa + touchscreen |
For larger BB fertilizer plants, the packaging system can be connected with an automatic palletizing system. After bags are sealed and conveyed, the palletizer arranges fertilizer bags according to the preset stacking pattern, creating a more complete automated packaging and logistics process.
How Does Robot Palletizing Improve Finished Fertilizer Handling?
After fertilizer bags are sealed, the next challenge is how to transfer and stack finished fertilizer bags efficiently during continuous production.
YUSHUNXIN integrates robotic palletizing systems into BB fertilizer plants to automatically arrange fertilizer bags according to preset stacking patterns, helping you reduce manual bag handling and improve finished product handling efficiency.
SXMDR-120 Robot Palletizing System Specifications
| Przedmiot | Specyfikacja |
|---|---|
| Model | SXMDR-120 |
| Palletizing range | 20–50 kg bags |
| Palletizing speed | 500–600 bags/h |
| Palletizing layers | 1–12 layers |
| Robot power | 5 kW |
| Conveyor power | 0.5 kW × 4 |
| Air pressure | 0.6–1.0 MPa |
| Dimension | 5000×7000×3790 mm |
| Robot brand | Estun / STEP |
| Mechanical claw | Insert plate type aluminum claw |
What Equipment Is Included in a Bulk Blending Fertilizer Plant?
| Production Stage | Main Equipment | Key Benefit |
|---|---|---|
| Przechowywanie surowców & karmienie | Storage silos + dynamic batching system | Accurate formula control |
| Material transfer | Bucket elevator + przenośniki | Reduce granule damage |
| Blending | BB fertilizer mixer | Uniform NPK distribution |
| Temporary storage | Buffer hopper | Balance production flow |
| Packaging | Automatic bagging system | Improve weighing accuracy |
| Paletyzacja | Robot palletizer | Reduce manual handling |
50 Instalacja Zakładu Produkcji Nawozów TPH BB w Polsce
YUSHUNXIN designed and supplied a complete 50 TPH BB Fertilizer Plant for a fertilizer manufacturer in Poland.
Build Your Bulk Blending Fertilizer Plant with YUSHUNXIN
A Bulk Blending Fertilizer Plant gives you a flexible and cost-effective way to produce customized NPK fertilizers without building a complete granulation plant.
Uzyskaj propozycję projektu dotyczącego nawozów
Podziel się swoimi surowcami, zdolności produkcyjne i wymagania projektu. Nasz zespół inżynierów zapewni odpowiednie rozwiązanie do produkcji nawozów.









