On May 23, 2026, a fertilizer manufacturer from Bulgaria contacted us to discuss a new 50,000 TPI NPK compound fertilizer production line. The company supplies compound fertilizers to agricultural distributors and farming cooperatives across Bulgaria and neighboring countries. As demand for customized NPK formulas continued to grow, the customer’s existing production line could no longer meet market requirements. Besides increasing annual output, the customer also wanted to improve production flexibility, precisión de procesamiento por lotes, energy efficiency, and long-term operating profitability. After reviewing the raw materials, production targets, and workshop layout, our engineers designed a complete rotary drum granulation production line. The solution integrates automatic batching, granulación, el secado, enfriamiento, cribado, revestimiento, embalaje automático, y control PLC centralizado.

How Can I Build a 50,000 TPY NPK Fertilizer Production Line with Multiple Formulas?

The customer’s first concern was production flexibility. They wanted one production line that could manufacture approximately 50,000 tons per year (8–10 T/H) while switching easily between different NPK fertilizer formulas.

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How Can I Maintain Accurate Batching and Consistent NPK Quality?

The customer also wanted to keep fertilizer quality consistent while producing multiple NPK formulas. Frequent recipe changes and inaccurate weighing could increase raw material losses and reduce nutrient consistency.

Improve your NPK granules quality with us now !

How Can I Reduce Operating Costs While Meeting Environmental Requirements?

Besides production capacity, the customer focused on operating costs. They wanted to reduce energy consumption and labor requirements while maintaining a cleaner production environment.

We connected the entire production line to one centralized PLC control system. Operators monitor batching, granulación, el secado, enfriamiento, cribado, embalaje, and conveying from a single control interface instead of managing each machine separately. This significantly reduces labor requirements while improving production stability.

We selected energy-efficient equipment for every major production stage. This configuration lowers electricity and fuel consumption while maintaining continuous production.

We also installed dust collectors at major transfer points throughout the production line. Enclosed conveying systems further reduce dust leakage, improve the workshop environment, and minimize material loss during transportation.

Reduce your NPK fertilizer production cost now !

In the end, YUSHUNXIN delivered a customized 50,000 TPY NPK compound fertilizer production line tailored to the customer’s production goals and future expansion plans. By combining automated batching, granulación de tambor rotatorio, control PLC, and environmental protection systems, the solution helps improve fertilizer quality, eficiencia de producción, and long-term operational reliability while supporting the customer’s continued growth in the Bulgarian fertilizer market.

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